{"id":139,"date":"2011-08-16T20:49:39","date_gmt":"2011-08-16T19:49:39","guid":{"rendered":"http:\/\/www.hilltop-cottage.info\/blogs\/adam\/?p=139"},"modified":"2011-08-16T20:52:22","modified_gmt":"2011-08-16T19:52:22","slug":"making-elmers-tall-vertical-open-column","status":"publish","type":"post","link":"https:\/\/www.hilltop-cottage.info\/blogs\/adam\/making-elmers-tall-vertical-open-column\/","title":{"rendered":"Making Elmer&#8217;s &#8220;Tall Vertical Open Column&#8221;"},"content":{"rendered":"<p>The late Elmer Verburg designed quite a few relatively-easy-to-build model engines. All are made from bar stock. The second one I have made is #32, the &#8220;Tall Vertical Open Column&#8221;. As many people do, I made a number of minor changes. These are described here, along with some construction notes I wrote to help myself, some observations and some pictures.<\/p>\n<p>The plans can be found online in several places: there are several &#8220;<a href=\"http:\/\/groups.yahoo.com\/group\/Elmers_Engines_1\/\" target=\"_blank\">Yahoo Groups<\/a>&#8221; as well as &#8220;<a href=\"http:\/\/www.john-tom.com\/html\/ElmersEngines.html\" target=\"_blank\">jon-tom.com<\/a>&#8220;. I have also uploaded them (see &#8220;Files&#8221; section).<\/p>\n<p><a href=\"https:\/\/www.hilltop-cottage.info\/blogs\/adam\/wp-content\/\/2011\/08\/Flywheel-Side.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-145\" title=\"Flywheel Side\" src=\"https:\/\/www.hilltop-cottage.info\/blogs\/adam\/wp-content\/\/2011\/08\/Flywheel-Side.jpg\" alt=\"\" width=\"575\" height=\"856\" srcset=\"https:\/\/www.hilltop-cottage.info\/blogs\/adam\/wp-content\/2011\/08\/Flywheel-Side.jpg 575w, https:\/\/www.hilltop-cottage.info\/blogs\/adam\/wp-content\/2011\/08\/Flywheel-Side-201x300.jpg 201w\" sizes=\"auto, (max-width: 575px) 100vw, 575px\" \/><\/a><\/p>\n<h2>Notes and Comments<\/h2>\n<p>I opted not to paint the base and top platform, having previously made a mess of painting. Instead, I left them relatively &#8220;raw&#8221;: the as-rolled large faces of the bar stock were very lightly cleaned up and the edges were draw-filed. I&#8217;m fairly happy with this approach and like the contrast with the shiny flywheel and brass components.<\/p>\n<p>In the interest of simplifying construction &#8211; and reducing the need for careful working, which is not my strong point &#8211; an alternative method of constructing the eccentric sheave and the arms that ensure a straight-line motion of the piston rod were used. See the &#8220;Files&#8221; section below.<\/p>\n<p>The only problem encountered on assembly was that the straight-line that the arms followed did not match the piston rod. It is worth making the holes on the base plate of the cylinder assembly a bit slack to allow for adjustment but I ended up having to insert a 15 thou shim under one corner to get the motion to be &#8220;good and free&#8221;. I suspect that this is due to having used quite small AF hexagon rod for the columns such that it didn&#8217;t pull itself square on tightening. On the other hand, it could simply be a misplaced hole.<\/p>\n<p>Quite a few of the joints leak slightly &#8211; see the video &#8211; since I just left them as metal-on-metal.<\/p>\n<p>Some other examples on the web:<\/p>\n<ul>\n<li>a <a href=\"http:\/\/www.youtube.com\/watch?v=nQUlYkGFslY\" target=\"_blank\">YouTube video<\/a><\/li>\n<li>A <a href=\"http:\/\/tomwade.me\/tw\/machinist\/elmer\/32_tallVert.php\" target=\"_blank\">couple of pics<\/a> on Tom Wade&#8217;s site<\/li>\n<li>A thread on <a href=\"http:\/\/www.homemodelenginemachinist.com\/index.php?topic=7432.0\" target=\"_blank\">Home Model Engine Machinist forums<\/a> describing a build<\/li>\n<\/ul>\n<h2>Files<\/h2>\n<ul>\n<li>Scanned <a href=\"https:\/\/www.hilltop-cottage.info\/blogs\/adam\/wp-content\/2011\/08\/Elmer32.zip\" target=\"_blank\">plans and notes<\/a> from Elmer&#8217;s book.<\/li>\n<li>My additional <a href=\"https:\/\/www.hilltop-cottage.info\/blogs\/adam\/wp-content\/2011\/08\/Additional-Construction-Notes.doc\" target=\"_blank\">construction notes<\/a>.<\/li>\n<li>Dimensioned Drawings of my variations\n<ul>\n<li><a href=\"https:\/\/www.hilltop-cottage.info\/blogs\/adam\/wp-content\/2011\/08\/Eccentric-Sheave.gif\" target=\"_blank\">Eccentric Sheave<\/a> (GIF)<\/li>\n<li>&#8220;<a href=\"https:\/\/www.hilltop-cottage.info\/blogs\/adam\/wp-content\/2011\/08\/Forks.gif\" target=\"_blank\">Arms<\/a>&#8221; (GIF)<\/li>\n<\/ul>\n<\/li>\n<li><a href=\"https:\/\/www.hilltop-cottage.info\/blogs\/adam\/wp-content\/2011\/08\/Video.mp4\" target=\"_blank\">Video<\/a> (MP4, 4Mb) &#8211; running on one breath<\/li>\n<li>More pictures\n<ul>\n<li>View from the <a href=\"https:\/\/www.hilltop-cottage.info\/blogs\/adam\/wp-content\/2011\/08\/Cylinder-Side.jpg\" target=\"_blank\">cylinder side<\/a><\/li>\n<li>View <a href=\"https:\/\/www.hilltop-cottage.info\/blogs\/adam\/wp-content\/2011\/08\/Birdseye-View.jpg\" target=\"_blank\">from above<\/a><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>The late Elmer Verburg designed quite a few relatively-easy-to-build model engines. All are made from bar stock. The second one&#8230;<\/p>\n","protected":false},"author":2,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[6,5,1],"tags":[],"class_list":["post-139","post","type-post","status-publish","format-standard","hentry","category-model-engineering_designs","category-model-engineering","category-uncategorized","post-archive"],"_links":{"self":[{"href":"https:\/\/www.hilltop-cottage.info\/blogs\/adam\/wp-json\/wp\/v2\/posts\/139","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.hilltop-cottage.info\/blogs\/adam\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.hilltop-cottage.info\/blogs\/adam\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.hilltop-cottage.info\/blogs\/adam\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.hilltop-cottage.info\/blogs\/adam\/wp-json\/wp\/v2\/comments?post=139"}],"version-history":[{"count":7,"href":"https:\/\/www.hilltop-cottage.info\/blogs\/adam\/wp-json\/wp\/v2\/posts\/139\/revisions"}],"predecessor-version":[{"id":153,"href":"https:\/\/www.hilltop-cottage.info\/blogs\/adam\/wp-json\/wp\/v2\/posts\/139\/revisions\/153"}],"wp:attachment":[{"href":"https:\/\/www.hilltop-cottage.info\/blogs\/adam\/wp-json\/wp\/v2\/media?parent=139"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.hilltop-cottage.info\/blogs\/adam\/wp-json\/wp\/v2\/categories?post=139"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.hilltop-cottage.info\/blogs\/adam\/wp-json\/wp\/v2\/tags?post=139"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}